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author:

Wu, Zhangbin (Wu, Zhangbin.) [1] (Scholars:吴章斌) | Li, Qiuyu (Li, Qiuyu.) [2] | Chai, Chao (Chai, Chao.) [3] | Chen, Mao (Chen, Mao.) [4] | Ye, Zi (Ye, Zi.) [5] | Qiu, Yunzhe (Qiu, Yunzhe.) [6] | Li, Canhui (Li, Canhui.) [7] | Lai, Fuqiang (Lai, Fuqiang.) [8] (Scholars:赖福强)

Indexed by:

SCIE

Abstract:

3D-Kagome lattice sandwich panels are mainly composed of upper and lower panels and a series of symmetrically and periodically arranged lattices, known for their excellent high specific stiffness, high specific strength, and energy absorption capacity. The inherent geometrical symmetry of the 3D-Kagome lattice plays a crucial role in achieving superior mechanical stability and load distribution efficiency. This structural symmetry enhances the uniformity of stress distribution, making it highly suitable for automotive vibration suppression, such as battery protection for electric vehicles. In this study, a polyurethane foam-filled, symmetry-enhanced 3D-Kagome sandwich panel is designed following an optimization of the lattice structure. A novel fabrication method combining precision wire-cutting, interlocking core assembly, and in situ foam filling is employed to ensure a high degree of integration and manufacturability of the composite structure. Its mechanical properties and energy absorption characteristics are systematically evaluated through a series of experimental tests, including quasi-static compression, three-point bending, and low-speed impact. The study analyzes the effects of core height on the structural stiffness, strength, and energy absorption capacity under varying loads, elucidating the failure mechanisms inherent to the symmetrical lattice sandwich configurations. The results show that the foam-filled sandwich panels exhibit significant improvements in mechanical performance compared to the unfilled ones. Specifically, the panels with core heights of 15 mm, 20 mm, and 25 mm demonstrate increases in bending stiffness of 47.3%, 53.5%, and 51.3%, respectively, along with corresponding increases in bending strength of 45.5%, 53.1%, and 50.9%. The experimental findings provide a fundamental understanding of foam-filled lattice sandwich structures, offering insights into their structural optimization for lightweight energy-absorbing applications. This study establishes a foundation for the development of advanced crash-resistant materials for automotive, aerospace, and protective engineering applications. This work highlights the structural advantages and crashworthiness potential of foam-filled Kagome sandwich panels, providing a promising foundation for their application in electric vehicle battery enclosures, aerospace impact shields, and advanced protective systems.

Keyword:

3D-Kagome lattice sandwich panel energy absorption impact resistance mechanical property polyurethane foam filling

Community:

  • [ 1 ] [Wu, Zhangbin]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 2 ] [Li, Qiuyu]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 3 ] [Chen, Mao]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 4 ] [Ye, Zi]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 5 ] [Qiu, Yunzhe]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 6 ] [Li, Canhui]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 7 ] [Lai, Fuqiang]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 8 ] [Wu, Zhangbin]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China
  • [ 9 ] [Li, Qiuyu]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China
  • [ 10 ] [Chen, Mao]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China
  • [ 11 ] [Ye, Zi]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China
  • [ 12 ] [Qiu, Yunzhe]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China
  • [ 13 ] [Li, Canhui]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China
  • [ 14 ] [Lai, Fuqiang]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China
  • [ 15 ] [Chai, Chao]Fenxi Heavy Ind Co Ltd, China State Shipbldg Corp, Taiyuan 030027, Peoples R China

Reprint 's Address:

  • 赖福强

    [Lai, Fuqiang]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China;;[Lai, Fuqiang]Fuzhou Univ, Inst Met Rubber & Vibrat Noise, Fuzhou 350116, Peoples R China

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Source :

SYMMETRY-BASEL

Year: 2025

Issue: 4

Volume: 17

2 . 2 0 0

JCR@2023

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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