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In order to gain insight into the influence of SiO2 support particle size on the vacuum residue (VR) slurry-phase hydrocracking performance of Fe-based catalysts, a series of FeZn/SiO2 catalysts with varying SiO2 particle sizes were prepared. Characterization results show that the surface area and pore volume of the FeZn/SiO2 catalysts increase with the reduction of SiO2 particle sizes. The metals Fe and Zn species on FeZn/SiO2-S catalyst are more readily reducible via H2-TPR analysis. Notably, FeZn/SiO2-S catalyst presents higher metal dispersion and a greater degree of sulfurization compared to the other catalysts by XRD and XPS. Hydrocracking results demonstrate that the FeZn/SiO2-S catalyst achieves the lowest coke and gas yields (11.9 wt% and 0.4 wt%), respectively, and the highest VR conversion among these catalysts. The superior performance of the FeZn/SiO2-S catalyst in VR slurry-phase hydrocracking is ascribed to its enhanced hydrogenation activity, deriving from the higher dispersion and sulfurization of metals species. This suppresses the aggregation of polycyclic aromatic hydrocarbons in VR and the over-cracking of intermediate products. Additionally, the increased mesopore associated with smaller SiO2 particles facilitates to the diffusion of large VR molecules, further promoting the hydrocracking reaction.
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CATALYSIS TODAY
ISSN: 0920-5861
Year: 2025
Volume: 449
5 . 2 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 5