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author:

Zheng, K. (Zheng, K..) [1] | Li, Y. (Li, Y..) [2] | Xie, G. (Xie, G..) [3] | Pan, L. (Pan, L..) [4] | Ren, Z. (Ren, Z..) [5]

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Scopus

Abstract:

The limited surface hardening depth of duplex stainless steel (DSS) through conventional ultrasonic surface rolling process (USRP), attributed to its high strength and plastic deformation resistance, remains a critical technical challenge. This study proposes a novel hybrid thermal-field assisted USRP (H-USRP) strategy to achieve superior surface strengthening for 2205 DSS. Systematic investigations were conducted on the corrosion behavior and tribological performance under extreme temperatures (400°C, 25°C, −60°C) and artificial seawater environments. The synergistic interaction between thermally induced plasticity and severe plastic deformation during H-USRP generates ultra-refined surface grains, simultaneously improving surface finish (63.11 % roughness reduction), hardness (10.88 % increase), and hardening depth (103.43 % enhancement) compared to conventional USRP. Notably, H-USRP modified surfaces exhibit 62.5 % enrichment of Cr₂O₃ in passive films and 79.17 % reduction in corrosion rate. The wear volume under high-temperature, cryogenic, and corrosive conditions decreases by 10.92 %, 16.43 %, and 19.37 %, respectively, with concurrent reduction in friction coefficients. Particularly under 1.0 V applied potential, H-USRP effectively suppresses corrosive wear through 55.34 % decreased corrosion current and reduced synergistic damage (ΔWfc contribution decreased to 57.15 %). These findings demonstrate that the proposed H-USRP strategy significantly improves surface integrity and strengthening depth, enabling superior long-term service performance of DSS components in extreme operating conditions. © 2025 Elsevier Ltd

Keyword:

Corrosion resistance Duplex stainless Extreme environments Hybrid thermal-field assisted Ultrasonic rolling Wear

Community:

  • [ 1 ] [Zheng K.]School of Advanced Manufacturing, Fuzhou University, Fujian Jinjiang, 362251, China
  • [ 2 ] [Zheng K.]State Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing, 100084, China
  • [ 3 ] [Zheng K.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian, Fuzhou, 350108, China
  • [ 4 ] [Li Y.]School of Advanced Manufacturing, Fuzhou University, Fujian Jinjiang, 362251, China
  • [ 5 ] [Xie G.]State Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing, 100084, China
  • [ 6 ] [Pan L.]School of Advanced Manufacturing, Fuzhou University, Fujian Jinjiang, 362251, China
  • [ 7 ] [Pan L.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian, Fuzhou, 350108, China
  • [ 8 ] [Ren Z.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian, Fuzhou, 350108, China

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Source :

Tribology International

ISSN: 0301-679X

Year: 2025

Volume: 212

6 . 1 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 0

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