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The limited surface hardening depth of duplex stainless steel (DSS) through conventional ultrasonic surface rolling process (USRP), attributed to its high strength and plastic deformation resistance, remains a critical technical challenge. This study proposes a novel hybrid thermal-field assisted USRP (H-USRP) strategy to achieve superior surface strengthening for 2205 DSS. Systematic investigations were conducted on the corrosion behavior and tribological performance under extreme temperatures (400 degrees C, 25 degrees C,-60 degrees C) and artificial seawater environments. The synergistic interaction between thermally induced plasticity and severe plastic deformation during H-USRP generates ultra-refined surface grains, simultaneously improving surface finish (63.11 % roughness reduction), hardness (10.88 % increase), and hardening depth (103.43 % enhancement) compared to conventional USRP. Notably, H-USRP modified surfaces exhibit 62.5 % enrichment of Cr2O3 in passive films and 79.17 % reduction in corrosion rate. The wear volume under high-temperature, cryogenic, and corrosive conditions decreases by 10.92 %, 16.43 %, and 19.37 %, respectively, with concurrent reduction in friction coefficients. Particularly under 1.0 V applied potential, H-USRP effectively suppresses corrosive wear through 55.34 % decreased corrosion current and reduced synergistic damage (Delta Wfccontribution decreased to 57.15 %). These findings demonstrate that the proposed H-USRP strategy significantly improves surface integrity and strengthening depth, enabling superior long-term service performance of DSS components in extreme operating conditions.
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TRIBOLOGY INTERNATIONAL
ISSN: 0301-679X
Year: 2025
Volume: 212
6 . 1 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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