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The sensitivity and linear response of flexible pressure sensors are critical to quantifying tactile information and simplifying signal processing. Despite extensive research on microstructured dielectric-based capacitive pressure sensors, the nonlinear response resulting from the decline in sensitivity due to increased pressure has not been adequately addressed. To address this shortcoming, this study proposes an innovative gradient porous composite, prepared via a facile sacrifice template method, as the dielectric layer of capacitive pressure sensors. Specifically, the percolation effect caused by the incorporation of multiwalled carbon nanotubes (MWCNTs) into porous polydimethylsiloxane (PDMS) can effectively enhance the sensor's sensitivity. In addition, the gradient porosity modulates the deformation process of the sensing layer, further extending the linear sensing range. With synergistic optimizations, the proposed sensor can simultaneously achieves high sensitivity (0.134 kPa−1), good linearity (R2 = 0.9874), and broad working range (0–200 kPa). Furthermore, the sensor features a low detection limit (∼10 Pa), rapid response speed (3000 cycles). Such excellent overall performance renders the sensor successfully applied to various physiological signal monitoring scenarios, including wrist pulse detection, finger bending monitoring, foot pressure measurement, and dynamic gait analysis. The ability to map pressure distribution is also demonstrated by a 3 × 3 sensor array. All these experimental properties indicate the promising applicability of the designed sensor in wearable devices and human-machine interaction. © 2025 Elsevier Ltd
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Measurement: Journal of the International Measurement Confederation
ISSN: 0263-2241
Year: 2025
Volume: 256
5 . 2 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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