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In the late production stages of oil and gas fields, unheated oil gathering and transportation technology is widely used for high-water-content crude oil, significantly reducing energy consumption. However, the resulting lower pipeline temperatures can lead to wax deposition issues. In this study, a wax deposition prediction model was developed based on experimental and simulation data, and was further optimized using the Levenberg–Marquardt regression algorithm. The wax deposition characteristics of two high-water-content crude oils were investigated using a flow loop apparatus, and the effects of oil temperature, flow velocity, water content, and deposition time on wax deposition mass and rate were analyzed. CFD numerical simulations were conducted to examine the flow conditions within the pipeline, revealing trends in the radial temperature gradient and wall shear stress. The study found that wax appearance temperature, molecular diffusion, shear effects, encapsulation by water molecules, and the thickness of the deposition layer all influenced wax deposition process. Radial temperature gradients were found to be most sensitive to oil temperature, while wall shear stress was primarily affected by viscosity and velocity. Model validation demonstrated high consistency between the predicted results and experimental data, with average absolute errors of 7.73 % and 7.61 %, respectively. The relative errors between the predicted values of the model and the OLGA simulation results were within 15 %. © 2025 Elsevier Ltd
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Applied Thermal Engineering
ISSN: 1359-4311
Year: 2025
Volume: 279
6 . 1 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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