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Microstructure-Based Flow Stress Model to Predict Machinability of Inconel 718 SCIE
期刊论文 | 2024 , 17 (17) | MATERIALS
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Abstract :

Due to its exceptional mechanical and chemical properties at high temperatures, Inconel 718 is extensively utilized in industries such as aerospace, aviation, and marine. Investigating the flow behavior of Inconel 718 under high strain rates and high temperatures is vital for comprehending the dynamic characteristics of the material in manufacturing processes. This paper introduces a physics-based constitutive model that accounts for dislocation motion and its density evolution, capable of simulating the plastic behavior of Inconel 718 during large strain deformations caused by machining processes. Utilizing a microstructure-based flow stress model, the machinability of Inconel 718 in terms of cutting forces and temperatures is quantitatively predicted and compared with results from orthogonal cutting experiments. The model's predictive precision, with a margin of error between 5 and 8%, ensures reliable consistency and enhances our comprehension of the high-speed machining dynamics of Inconel 718 components.

Keyword :

flow stress model flow stress model Inconel 718 Inconel 718 machinability machinability microstructure microstructure

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GB/T 7714 Yin, Qingan , Chen, Hui , Chen, Jianxiong et al. Microstructure-Based Flow Stress Model to Predict Machinability of Inconel 718 [J]. | MATERIALS , 2024 , 17 (17) .
MLA Yin, Qingan et al. "Microstructure-Based Flow Stress Model to Predict Machinability of Inconel 718" . | MATERIALS 17 . 17 (2024) .
APA Yin, Qingan , Chen, Hui , Chen, Jianxiong , Xie, Yu , Shen, Ming , Huang, Yuhua . Microstructure-Based Flow Stress Model to Predict Machinability of Inconel 718 . | MATERIALS , 2024 , 17 (17) .
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Changing torque-force synchronization condition for abrasive particle improves material removal during silicon carbide abrasive machining SCIE
期刊论文 | 2024 , 192 | TRIBOLOGY INTERNATIONAL
WoS CC Cited Count: 1
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Abstract :

Silicon carbide (SiC) is extremely hard and brittle, posing challenges for traditional abrasive machining. This study used molecular dynamics simulations to investigate synchronous versus asynchronous force -torque effects on SiC abrasive machining. Multi-grit diamond abrasion of 4H-SiC was modeled by applying controlled sinusoidal forces and torques. Asynchronous force -torque increased material removal rates up to 2X versus synchronous conditions by promoting particle agglomeration and enabling trapped particles to contribute. However, asynchronous operation also produced higher surface roughness and subsurface cracking from greater penetration. The alternating forces generated larger stresses that may have driven more plastic deformation and brittle fracture. The study provided atomic-scale insights into force -torque effects, establishing guidelines to potentially enhance efficiency through asynchronous operation despite drawbacks.

Keyword :

Abrasive machining Abrasive machining Force -torque synchronization Force -torque synchronization Molecular dynamics Molecular dynamics Silicon carbide Silicon carbide

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GB/T 7714 Chen, Hui , Wang, Chengxin , Chen, Jianxiong et al. Changing torque-force synchronization condition for abrasive particle improves material removal during silicon carbide abrasive machining [J]. | TRIBOLOGY INTERNATIONAL , 2024 , 192 .
MLA Chen, Hui et al. "Changing torque-force synchronization condition for abrasive particle improves material removal during silicon carbide abrasive machining" . | TRIBOLOGY INTERNATIONAL 192 (2024) .
APA Chen, Hui , Wang, Chengxin , Chen, Jianxiong , Xie, Yu , Sun, Kailin , Huang, Yuhua et al. Changing torque-force synchronization condition for abrasive particle improves material removal during silicon carbide abrasive machining . | TRIBOLOGY INTERNATIONAL , 2024 , 192 .
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A multi-objective collaborative optimization method for excavator working devices based on knowledge engineering SCIE
期刊论文 | 2024 , 16 (1) | ADVANCES IN MECHANICAL ENGINEERING
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To enhance the excavator performance considering the digging force and boom lift force under typical working conditions, this paper aims to solve the complex multiobjective optimization of the excavator by proposing a new knowledge-based method. The digging force at multiple key points is utilized to characterize the excavator's performance during the working process. Then, a new optimization model is developed to address the imbalanced optimization quality among subobjectives obtained from the ordinary linear weighted model. The new model incorporates the loss degree relative to the optimal solution of each subobjective, aiming to achieve a more balanced optimization. Knowledge engineering is integrated into the optimization process to improve the optimization quality, utilizing a knowledge base incorporating seven different types of knowledge to store and reuse the information related to optimization. Furthermore, a knowledge-based multiobjective algorithm is proposed to perform the knowledge-guided optimization. Experimental results demonstrate that the proposed knowledge-based method outperforms existing methods, resulting in an average increase of 15.1% in subobjective values.

Keyword :

excavator excavator knowledge engineering knowledge engineering multiobjective evolutionary algorithm multiobjective evolutionary algorithm multiobjective optimization multiobjective optimization Optimization design Optimization design

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GB/T 7714 Lu, Zhe , Lin, Shuwen , Chen, Jianxiong et al. A multi-objective collaborative optimization method for excavator working devices based on knowledge engineering [J]. | ADVANCES IN MECHANICAL ENGINEERING , 2024 , 16 (1) .
MLA Lu, Zhe et al. "A multi-objective collaborative optimization method for excavator working devices based on knowledge engineering" . | ADVANCES IN MECHANICAL ENGINEERING 16 . 1 (2024) .
APA Lu, Zhe , Lin, Shuwen , Chen, Jianxiong , Gu, Tianqi , Xie, Yu , Zhao, Zihao . A multi-objective collaborative optimization method for excavator working devices based on knowledge engineering . | ADVANCES IN MECHANICAL ENGINEERING , 2024 , 16 (1) .
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Enhancing Robot Calibration Through Reliable High-Order Hermite Polynomials Model and SSA-BP Optimization SCIE
期刊论文 | 2024 , 24 (2) | JOURNAL OF COMPUTING AND INFORMATION SCIENCE IN ENGINEERING
WoS CC Cited Count: 1
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Various sources of error can lead to the position accuracy of the robot being orders of magnitude worse than its repeatability. For the accuracy of drilling in the aviation field, high-precision assembly, and other areas depending on the industrial robot's absolute positioning accuracy, it is essential to improve the accuracy of absolute positioning through calibration. In this paper, an error model of the robot considering both constant and high-order joint-dependent kinematic errors is established, and the model is modified by the Hermite polynomial, thereby mitigating the occurrence of the Runge phenomenon. To identify high-order joint-dependent kinematic errors, a robot calibration method based on the back-propagation neural network (BP) optimized by the sparrow search algorithm (SSA-BP) is proposed, which optimizes the uncertainty of weights and thresholds in the BP algorithm. Experiments on an EFORT ECR5 robot were implemented to validate the efficiency of the proposed method. The positioning error is reduced from 3.1704 mm to 0.2798 mm, and the error decrease rate reaches 42.92% (compared with BP calibration) and 21.09% (compared with particle swarm optimization back-propagation calibration). With the new calibration method using SSA-BP, robot positioning errors can be effectively compensated for, and the robot positioning accuracy can be improved significantly.

Keyword :

absolute positioning accuracy absolute positioning accuracy high-order joint-dependent error high-order joint-dependent error industrial robot industrial robot manufacturing automation manufacturing automation SSA-BP SSA-BP

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GB/T 7714 Zhang, Yujie , Fang, Qi , Xie, Yu et al. Enhancing Robot Calibration Through Reliable High-Order Hermite Polynomials Model and SSA-BP Optimization [J]. | JOURNAL OF COMPUTING AND INFORMATION SCIENCE IN ENGINEERING , 2024 , 24 (2) .
MLA Zhang, Yujie et al. "Enhancing Robot Calibration Through Reliable High-Order Hermite Polynomials Model and SSA-BP Optimization" . | JOURNAL OF COMPUTING AND INFORMATION SCIENCE IN ENGINEERING 24 . 2 (2024) .
APA Zhang, Yujie , Fang, Qi , Xie, Yu , Zhang, Weijie , Yu, Runxiang . Enhancing Robot Calibration Through Reliable High-Order Hermite Polynomials Model and SSA-BP Optimization . | JOURNAL OF COMPUTING AND INFORMATION SCIENCE IN ENGINEERING , 2024 , 24 (2) .
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Reverse Design of Pixel-Type Micro-Polarizer Arrays to Improve Polarization Image Contrast SCIE
期刊论文 | 2024 , 15 (10) | MICROMACHINES
WoS CC Cited Count: 1
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Abstract :

Micro-polarizer array (MPA) is the core optical component of the Division of Focal-Plane (DoFP) imaging system, and its design is very important to the system's performance. Traditional design methods rely on theoretical analysis and simulation, which is complicated and requires designers to have profound theoretical foundations. In order to simplify the design process and improve efficiency, this paper proposes a 2 x 2 MPA reverse-design strategy based on particle swarm optimization (PSO). This strategy uses intelligent algorithms to automatically explore the design space in order to discover MPA structures with optimal optical properties. In addition, the all-pass filter is introduced to the MPA superpixel unit in the design, which effectively reduces the crosstalk and frequency aliasing between pixels. In this study, two MPA models were designed: a traditional MPA and an MPA with an all-pass filter. The Degree of Linear Polarization (DOLP) image contrast is used as the evaluation standard and compared with the traditional MPA; the results show that the contrast of the newly designed traditional MPA image is increased by 21%, and the MPA image with the all-pass filter is significantly increased by 82%. Therefore, the reverse-design method proposed in this paper not only simplifies the design process but also can design an MPA with enhanced optical performance, which has obvious advantages over the traditional method.

Keyword :

DOLP image contrast DOLP image contrast MPA MPA optimizing optical performance optimizing optical performance particle swarm optimization particle swarm optimization reverse design reverse design

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GB/T 7714 Shi, Yonggui , Lin, Zhihai , Wang, Tianran et al. Reverse Design of Pixel-Type Micro-Polarizer Arrays to Improve Polarization Image Contrast [J]. | MICROMACHINES , 2024 , 15 (10) .
MLA Shi, Yonggui et al. "Reverse Design of Pixel-Type Micro-Polarizer Arrays to Improve Polarization Image Contrast" . | MICROMACHINES 15 . 10 (2024) .
APA Shi, Yonggui , Lin, Zhihai , Wang, Tianran , Huang, Chaokai , Chen, Hui , Chen, Jianxiong et al. Reverse Design of Pixel-Type Micro-Polarizer Arrays to Improve Polarization Image Contrast . | MICROMACHINES , 2024 , 15 (10) .
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Rapid nanomolar detection of methamphetamine in biofluids via a reagentless electrochemical aptamer-based biosensor (vol 1207, 339742, 2022) SCIE
期刊论文 | 2023 , 1276 | ANALYTICA CHIMICA ACTA
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GB/T 7714 Xie, Yu , Wu, Shenghong , Chen, Zhimin et al. Rapid nanomolar detection of methamphetamine in biofluids via a reagentless electrochemical aptamer-based biosensor (vol 1207, 339742, 2022) [J]. | ANALYTICA CHIMICA ACTA , 2023 , 1276 .
MLA Xie, Yu et al. "Rapid nanomolar detection of methamphetamine in biofluids via a reagentless electrochemical aptamer-based biosensor (vol 1207, 339742, 2022)" . | ANALYTICA CHIMICA ACTA 1276 (2023) .
APA Xie, Yu , Wu, Shenghong , Chen, Zhimin , Jiang, Jinzhi , Sun, Jianjun . Rapid nanomolar detection of methamphetamine in biofluids via a reagentless electrochemical aptamer-based biosensor (vol 1207, 339742, 2022) . | ANALYTICA CHIMICA ACTA , 2023 , 1276 .
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Efficient fabrication method for non-periodic microstructures using one-step two-photon lithography and a metal lift-off process SCIE
期刊论文 | 2023 , 62 (5) , 1221-1229 | APPLIED OPTICS
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This paper presents a mask-less, flexible, efficient, and high-resolution fabrication method for non-periodic microstructures. Sub-wavelength micro-polarizer arrays, (MPAs) which are the most essential part of the focal plane polarimeters, are typical non-periodic structures. The grating ridges of each polarizer were oriented in four different directions offset by 45 degrees, corresponding to different polarization directions. The finite element method was introduced to optimize the structural parameters of the MPA in the far-infrared region. The numerical results demonstrated that the designed MPA had a TM transmittance of more than 55% and an extinction ratio no less than 7 dB. An aluminum MPA that operates in the 8-14 mu m infrared region was prepared by one-step two-photon lithography (TPL) and the metal lift-off process. The femtosecond laser exposed the photoresist with only a single scan, making TPL very efficient. The fabricated single-layer sub-wavelength MPAs with a period of 3 mu m, a duty cycle of 0.35-0.5, and a height of 150 nm, were analyzed by an optical microscope and an atomic force microscope. The successful fabrication of the MPA indicated that one-step TPL could be a viable and efficient method for pattern preparation in the fabrication of non-periodic microstructures. (c) 2023 Optica Publishing Group

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GB/T 7714 Xie, Yu , Chen, Jianxiong , Xu, Hang et al. Efficient fabrication method for non-periodic microstructures using one-step two-photon lithography and a metal lift-off process [J]. | APPLIED OPTICS , 2023 , 62 (5) : 1221-1229 .
MLA Xie, Yu et al. "Efficient fabrication method for non-periodic microstructures using one-step two-photon lithography and a metal lift-off process" . | APPLIED OPTICS 62 . 5 (2023) : 1221-1229 .
APA Xie, Yu , Chen, Jianxiong , Xu, Hang , Zhang, Yujie , Chen, Quancheng . Efficient fabrication method for non-periodic microstructures using one-step two-photon lithography and a metal lift-off process . | APPLIED OPTICS , 2023 , 62 (5) , 1221-1229 .
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A Multi-Objective Collaborative Optimization Method for the Excavator Working Device to Support Energy Consumption Reduction SCIE
期刊论文 | 2023 , 16 (20) | ENERGIES
WoS CC Cited Count: 1
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To address the limitation of existing excavator optimization methods, which primarily focus on the force performance while neglecting energy consumption and fail to realize environmentally friendly and low-carbon designs, this paper proposes a new multi-objective collaborative optimization method for an excavator to reduce energy consumption during the working process while maintaining optimal performance. By formulating a mathematical model that quantifies the energy consumption during the working process, this paper optimizes the working conditions by analyzing the energy consumption characteristics under typical working conditions. To overcome the limitation of existing linear weighting methods in multi-objective optimization, such as imbalanced optimization quality among sub-objectives, this paper proposes a new modeling approach based on the loss degree of sub-objectives. A multi-objective collaborative optimization model for the excavator with reduced energy consumption is established, and a corresponding multi-objective collaborative optimization algorithm is developed and applied to achieve optimal solutions for sub-objectives. The optimization results demonstrate that applying the new multi-objective collaborative optimization method to the excavator achieves better optimization quality than traditional methods. It also provides a more balanced improvement in the optimization values of each sub-objective, resulting in a significant reduction in the energy consumption of the excavator during operation.

Keyword :

energy consumption modeling energy consumption modeling energy-saving energy-saving excavator excavator excavator working performance excavator working performance multiobjective optimization multiobjective optimization

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GB/T 7714 Lu, Zhe , Lin, Shuwen , Chen, Jianxiong et al. A Multi-Objective Collaborative Optimization Method for the Excavator Working Device to Support Energy Consumption Reduction [J]. | ENERGIES , 2023 , 16 (20) .
MLA Lu, Zhe et al. "A Multi-Objective Collaborative Optimization Method for the Excavator Working Device to Support Energy Consumption Reduction" . | ENERGIES 16 . 20 (2023) .
APA Lu, Zhe , Lin, Shuwen , Chen, Jianxiong , Gu, Tianqi , Xie, Yu . A Multi-Objective Collaborative Optimization Method for the Excavator Working Device to Support Energy Consumption Reduction . | ENERGIES , 2023 , 16 (20) .
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Defocus compensation scheme for femtosecond laser direct writing of large-area non-periodic micro-structures SCIE
期刊论文 | 2023 , 172 | OPTICS AND LASERS IN ENGINEERING
WoS CC Cited Count: 1
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The optical path error, the position-independent geometric error, and the form and position tolerance of the substrate will lead to position deviations of the laser focus resulting in the inconsistency of the large area microstructure and limiting the processing range of the femtosecond laser fabrication platform. To realize continuous defocus compensation along the processing trajectory, an autofocus scheme consisting of an optimized depth from focus (DFF) method based on grid division and the bilinear interpolation algorithm is proposed in this paper. The optimized DFF method includes the Laplace-DWT evaluation function combining the advantages of spatial domain and frequency domain sharpness evaluation function, an adaptive focusing window selection method, and an adaptive step length three-step hill-climbing search method. The optimized DFF method was used to obtain the best focus position of each grid point. Compared with the traditional DFF method, the optimized algorithm has higher focusing precision and avoids the disadvantage of time-consuming focusing. Then, to compensate for interpolating points of the processing trajectory, the bilinear interpolation algorithm was introduced to achieve online focusing during two-photon lithography processing. Finally, the feasibility and effectiveness of the auto-focusing scheme were validated by experiments. Through defocus compensation, the sharpness evaluation value of the focus image on the processing trajectory improved by 90%, which indicated the successful focus of the laser beam on the workpiece surface. Moreover, a high-precision and large-area encoded micro-polarizer array with consistent structure were fabricated successfully. This paper provides a simple way to identify and compensate the defocus errors online with high accuracy and efficiency. The proposed method can improve the machining accuracy and quality of the femtosecond laser direct writing.

Keyword :

Bilinear interpolation Bilinear interpolation Defocus compensation Defocus compensation Depth from focus Depth from focus Femtosecond laser Femtosecond laser Laplace-DWT sharpness evaluation function Laplace-DWT sharpness evaluation function

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GB/T 7714 Xie, Yu , Lin, Zhihai , Yu, Gaowen et al. Defocus compensation scheme for femtosecond laser direct writing of large-area non-periodic micro-structures [J]. | OPTICS AND LASERS IN ENGINEERING , 2023 , 172 .
MLA Xie, Yu et al. "Defocus compensation scheme for femtosecond laser direct writing of large-area non-periodic micro-structures" . | OPTICS AND LASERS IN ENGINEERING 172 (2023) .
APA Xie, Yu , Lin, Zhihai , Yu, Gaowen , Chen, Hui , Chen, Jianxiong . Defocus compensation scheme for femtosecond laser direct writing of large-area non-periodic micro-structures . | OPTICS AND LASERS IN ENGINEERING , 2023 , 172 .
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An error compensation scheme for polar coordinate glass edging machines using the contour registration method SCIE
期刊论文 | 2023 , 82 , 80-90 | PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY
WoS CC Cited Count: 1
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This paper proposes a comprehensive error compensation method for the glass edging machine using polar coordinates. An error model is established to evaluate the error source of the contour deviation from the ideal position after glass installation. According to the simulation results, it is determined that the misalignment of the linear axis and the rotary table and the inaccuracy of the fixture are the main reasons for the installation error of the work-piece. Then, a two-step contour registration method is introduced to accomplish the task of error identification. The glass contour is first measured by a laser displacement sensor after being installed on the rotary table. The coarse registration is presented to align the centroid positions of the measured and the ideal contours, and the fine registration is developed to match them precisely. After that, the installation error can be extracted from the transformation parameters by the least square method. Furthermore, a compensation model is proposed to map the original contour to the actual installation position using the transformation matrix constructed by the identified errors. Finally, a verification experiment is implemented that compares the grind edge without and with compensation to validate the efficiency and accuracy of the proposed method. After error compensation, the mean value and the variance value of the polar diameter deviation of the glass work-piece decreased by 87.5% and 83.0%, respectively. This paper provides a simple way to identify and compensate the installation errors online with high accuracy and efficiency. The proposed method can improve the machining accuracy of the polar coordinate glass edging machines and reduce glass waste.

Keyword :

Contour registration Contour registration Error compensation Error compensation Glass edging machine Glass edging machine Installation error Installation error Iterative closest point algorithm Iterative closest point algorithm

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GB/T 7714 Chen, Jianxiong , Ye, Dekang , Xie, Yu . An error compensation scheme for polar coordinate glass edging machines using the contour registration method [J]. | PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY , 2023 , 82 : 80-90 .
MLA Chen, Jianxiong et al. "An error compensation scheme for polar coordinate glass edging machines using the contour registration method" . | PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY 82 (2023) : 80-90 .
APA Chen, Jianxiong , Ye, Dekang , Xie, Yu . An error compensation scheme for polar coordinate glass edging machines using the contour registration method . | PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY , 2023 , 82 , 80-90 .
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