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author:

Ye, Moufa (Ye, Moufa.) [1] | Guo, Lin (Guo, Lin.) [2] | Wang, An (Wang, An.) [3] | Dong, Wei (Dong, Wei.) [4] | Gao, Yongzhuo (Gao, Yongzhuo.) [5] | Dong, Hui (Dong, Hui.) [6]

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EI

Abstract:

Soft manipulators have garnered significant research attention in recent years due to their flexibility and adaptability. However, the inherent flexibility of these manipulators imposes limitations on their load-bearing capacity and stability. To address this, this study compares various variable stiffness technologies and proposes a novel design concept: leveraging the phase-change characteristics of low-melting-point alloys (LMPAs) with distinct melting points to fulfill the variable stiffness requirements of soft manipulators. The pneumatic structure of the manipulator is fabricated via 3D-printed molds and silicone casting. The manipulator integrates a pneumatic working chamber, variable stiffness chambers, heating devices, sensors, and a central channel, achieving multi-stage variable stiffness through controlled heating of the LMPAs. A steady-state temperature field distribution model is established based on the integral form of Fourier’s law, complemented by finite element analysis (FEA). Subsequently, the operational temperatures at which the variable stiffness mechanism activates, and the bending performance are experimentally validated. Finally, stiffness characterization and kinematic performance experiments are conducted to evaluate the manipulator’s variable stiffness capabilities and flexibility. This design enables the manipulator to switch among low, medium, and high stiffness levels, balancing flexibility and stability, and provides a new paradigm for the design of soft manipulators. © 2025 by the authors.

Keyword:

Manipulators Melting point Pneumatic actuators Pneumatic equipment Pneumatics Silicones Stiffness Structural design

Community:

  • [ 1 ] [Ye, Moufa]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 2 ] [Guo, Lin]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 3 ] [Wang, An]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 4 ] [Dong, Wei]State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin; 150001, China
  • [ 5 ] [Gao, Yongzhuo]State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin; 150001, China
  • [ 6 ] [Dong, Hui]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 7 ] [Dong, Hui]State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin; 150001, China

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Source :

Technologies

Year: 2025

Issue: 8

Volume: 13

4 . 2 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 0

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