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author:

Jiang, Jinkun (Jiang, Jinkun.) [1] | Yang, Tianxi (Yang, Tianxi.) [2] | Ye, Jinyu (Ye, Jinyu.) [3] | Lin, Yibin (Lin, Yibin.) [4] | Huang, Xinrui (Huang, Xinrui.) [5] | Zhou, Xiongtu (Zhou, Xiongtu.) [6] | Wu, Chaoxing (Wu, Chaoxing.) [7] | Guo, Tailiang (Guo, Tailiang.) [8] | Sun, Jie (Sun, Jie.) [9] | Zhang, Yongai (Zhang, Yongai.) [10] | Yan, Qun (Yan, Qun.) [11]

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EI

Abstract:

The fabrication of metal bumps with ultrafine pitch plays a crucial role in the interconnection between Micro-LED arrays and driving backplanes, enabling high-resolution and high-pixel-density Micro-LED displays. This paper proposes a fabrication strategy for high-density and highly uniform Cu-SnAg bump arrays on Micro-LED arrays. The approach combines electroplating growth of bumps with ion beam etching (IBE) for seed layer removal. The effects of soft bake time, surface wettability, electroplating duration, and IBE parameters on the microstructure and uniformity of Cu-SnAg bumps were systematically analyzed. Results indicate that plasma treatment for 7 min enhances the wettability of the photoresist surface and ensures cleaner removal of residual adhesive. Particles generated on the Cu-SnAg bump surfaces during etching can be effectively controlled by optimizing etching time. Ultimately, a Cu-SnAg bump array with an 8 μm pitch and a 1920 × 1080 configuration was achieved on Micro-LED arrays, exhibiting a nonuniformity value of approximately 3.78 %. These bumps were successfully bonded to an analog CMOS backplane, successfully illuminating the Micro-LED arrays. At an operating voltage of 4.0 V, the red Micro-LED achieved a luminance of 45805 cd/m2. This Cu-SnAg bump fabrication strategy is advantageous for the interconnection of Micro-LED displays. © 2025 Elsevier Ltd

Keyword:

Adhesives Binary alloys Copper compounds Electroplating Etching Fabrication Integrated circuit interconnects Ion beams Light emitting diodes Photoresists Plasma applications Tin alloys

Community:

  • [ 1 ] [Jiang, Jinkun]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 2 ] [Yang, Tianxi]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China
  • [ 3 ] [Ye, Jinyu]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 4 ] [Lin, Yibin]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China
  • [ 5 ] [Huang, Xinrui]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 6 ] [Zhou, Xiongtu]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 7 ] [Zhou, Xiongtu]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China
  • [ 8 ] [Wu, Chaoxing]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 9 ] [Wu, Chaoxing]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China
  • [ 10 ] [Guo, Tailiang]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 11 ] [Guo, Tailiang]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China
  • [ 12 ] [Sun, Jie]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 13 ] [Sun, Jie]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China
  • [ 14 ] [Zhang, Yongai]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 15 ] [Zhang, Yongai]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China
  • [ 16 ] [Yan, Qun]College of Physics and Information Engineering of Fuzhou University, Fujian, Fuzhou; 350108, China
  • [ 17 ] [Yan, Qun]Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fujian, Fuzhou; 350108, China

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Source :

Materials Today Communications

Year: 2025

Volume: 48

3 . 7 0 0

JCR@2023

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 8

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