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Flotation constitutes a pivotal separation technique in mineral processing, with its efficiency heavily dependent on flotation reagents, particularly collectors. Conventional collectors face inherent limitations in refractory ore processing, including poor selectivity, low recovery efficiency, and significant environmental impacts. Nano-collectors demonstrate unique advantages as emerging alternatives. Defined as nanoparticles with particle sizes within the 1–100 nm range, nano-collector include organic synthetic particles (e.g. polystyrene, cellulose and it's derivatives), inorganic synthetic particles (e.g. SiO2, TiO2, Fe2O3), and naturally occurring mineral particles (e.g. Talc). By utilizing their high specific surface area and tunable physicochemical properties (e.g. surface charge, functional groups), nano-collectors enhance selective adsorption at mineral interfaces, thereby improving recovery rates while reducing environmental impacts through lower dosage requirements, and ultimately enhancing cost-effectiveness. Current research lacks comprehensive systematic analysis of the relationship between nano-collector surface characteristics and flotation performance. This review provides a critical review of recent advancements in nano-collector applications for mineral flotation, detailing synthesis protocols, flotation interaction mechanisms, and application efficacy across nanoparticle categories. Emphasis is placed on elucidating the correlations between particle size, surface properties, and flotation performance, with mechanistic insights into how surface charge, functional groups, and hydrophobicity govern mineral-nanoparticle interactions, which is of great guiding significance for promoting the innovation and optimization of mineral flotation processes. © 2025
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Powder Technology
ISSN: 0032-5910
Year: 2025
Volume: 466
4 . 5 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 0
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