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Accurate measurement of instantaneous rotational speed (IRS) over a wide range is critical in aerospace, precision manufacturing, and other engineering fields. The paper proposes a novel method for measuring IRS based on the angle of a cam detected by an optical coherence system. The optical path difference (OPD) is modulated by the variation in diameter of the continuous rotary cam. By establishing a mapping relationship between the OPD and the rotation angle, IRS across a wide range can be accurately measured through demodulation of the optical coherence signal. The IRS measurement model was developed by designing the profile of the OPD-modulated cam and the optical coherence displacement measurement (OCDM) system, followed by an analysis of the influence of the cam profile on IRS measurement performance. Experiments were performed on both constant-speed and variable-speed over a rotational speed range of 1 rpm to 1500 rpm. The results demonstrate that the proposed method enables real-time, accurate measurement of the IRS across the full scale, with a repeatability error below 2.5 %, nonlinearity error within 1 %, and indication error not exceeding 2.55 %. Notably, as the rotational speed increases, the measurement error progressively decreases. This continuous sensing principle enables real-time, precise measurement at ultra-low rotational speeds. It effectively eliminates measurement dead zones and slow dynamic response, which are inherent in traditional encoder-based methods that rely on discrete pulse signals with insufficient counts at such speeds. © 2025
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Optics and Lasers in Engineering
ISSN: 0143-8166
Year: 2025
Volume: 194
3 . 5 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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