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Abstract:
With the rapid advancement of automation and intelligence in the electronics manufacturing industry, the throughput of a single production line was grown exponentially. Although high efficiency brought significant cost and time advantages, it also led to two major challenges: (1) extremely low tolerance for error-any slight defect might have caused the entire product to be scrapped; (2) increasingly diverse and more concealed types of defects-bubble defects, internal chip defects, printed circuit board (PCB) defects, and specific process defects were continuously emerged, posing significant challenges to the inspection process. Traditional manual visual inspection or single-task deep learning models were often struggled to balance detection efficiency and accuracy in complex industrial scenarios. To address the above challenges, a single-stage industrial defect detection model based on multi-dataset mixed training-MSAN-Net-was proposed in this paper. Representative datasets covering the typical scenarios mentioned above were collected and organized, and part of the data was re-annotated to ensure a high level of consistency with actual production environments. MSAN-Net was adopted an integrated architecture, deeply combining UnifiedViT, C2f modules, convolution operations, SPPF structure, and Bi-Level Routing Attention mechanism to achieve accurate identification of complex industrial defects. Extensive experiments (including comparisons with multiple methods, ablation studies, and external validation) showed that MSAN-Net was outperformed existing SOTA models in industrial defect detection tasks, significantly improving detection accuracy for multi-class defects in complex scenarios, reducing reliance on manual inspection, and effectively lowering scrap losses caused by defects, thus providing a reliable solution for intelligent quality inspection in the electronics manufacturing industry.
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IEEE ACCESS
ISSN: 2169-3536
Year: 2025
Volume: 13
Page: 122603-122612
3 . 4 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 0
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