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author:

Wang, Zelu (Wang, Zelu.) [1] | Luo, Ming (Luo, Ming.) [2] | Xie, Xinghe (Xie, Xinghe.) [3] | Sun, Yue (Sun, Yue.) [4] | Tian, Xinyu (Tian, Xinyu.) [5] | Chen, Zhengxuan (Chen, Zhengxuan.) [6] | Xie, Junwei (Xie, Junwei.) [7] | Gao, Qinquan (Gao, Qinquan.) [8] | Tong, Tong (Tong, Tong.) [9] | Liu, Yue (Liu, Yue.) [10] | Tan, Tao (Tan, Tao.) [11]

Indexed by:

SCIE

Abstract:

With the rapid advancement of automation and intelligence in the electronics manufacturing industry, the throughput of a single production line was grown exponentially. Although high efficiency brought significant cost and time advantages, it also led to two major challenges: (1) extremely low tolerance for error-any slight defect might have caused the entire product to be scrapped; (2) increasingly diverse and more concealed types of defects-bubble defects, internal chip defects, printed circuit board (PCB) defects, and specific process defects were continuously emerged, posing significant challenges to the inspection process. Traditional manual visual inspection or single-task deep learning models were often struggled to balance detection efficiency and accuracy in complex industrial scenarios. To address the above challenges, a single-stage industrial defect detection model based on multi-dataset mixed training-MSAN-Net-was proposed in this paper. Representative datasets covering the typical scenarios mentioned above were collected and organized, and part of the data was re-annotated to ensure a high level of consistency with actual production environments. MSAN-Net was adopted an integrated architecture, deeply combining UnifiedViT, C2f modules, convolution operations, SPPF structure, and Bi-Level Routing Attention mechanism to achieve accurate identification of complex industrial defects. Extensive experiments (including comparisons with multiple methods, ablation studies, and external validation) showed that MSAN-Net was outperformed existing SOTA models in industrial defect detection tasks, significantly improving detection accuracy for multi-class defects in complex scenarios, reducing reliance on manual inspection, and effectively lowering scrap losses caused by defects, thus providing a reliable solution for intelligent quality inspection in the electronics manufacturing industry.

Keyword:

Accuracy Computational modeling Convolution deep learning Defect detection Feature extraction Industrial defect detection Inspection Printed circuits Production production automation small object detection Training Transformers visual transformer

Community:

  • [ 1 ] [Wang, Zelu]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China
  • [ 2 ] [Xie, Xinghe]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China
  • [ 3 ] [Sun, Yue]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China
  • [ 4 ] [Tian, Xinyu]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China
  • [ 5 ] [Chen, Zhengxuan]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China
  • [ 6 ] [Liu, Yue]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China
  • [ 7 ] [Tan, Tao]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China
  • [ 8 ] [Luo, Ming]Imperial Vis Technol, Fuzhou 350000, Peoples R China
  • [ 9 ] [Xie, Junwei]Imperial Vis Technol, Fuzhou 350000, Peoples R China
  • [ 10 ] [Gao, Qinquan]Imperial Vis Technol, Fuzhou 350000, Peoples R China
  • [ 11 ] [Tong, Tong]Imperial Vis Technol, Fuzhou 350000, Peoples R China
  • [ 12 ] [Gao, Qinquan]Fuzhou Univ, Coll Phys & Informat Engn, Fuzhou 350108, Peoples R China
  • [ 13 ] [Tong, Tong]Fuzhou Univ, Coll Phys & Informat Engn, Fuzhou 350108, Peoples R China

Reprint 's Address:

  • [Tan, Tao]Macao Polytech Univ, Fac Appl Sci, Macau, Peoples R China

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Source :

IEEE ACCESS

ISSN: 2169-3536

Year: 2025

Volume: 13

Page: 122603-122612

3 . 4 0 0

JCR@2023

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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