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Recycled aggregate concrete (RAC) comprises complex meso-scale material phases, including virgin aggregate, multiple interfacial transition zones (ITZs), and both old and new mortars. The performance of RAC is significantly influenced by the relative quality and quantity of these phases. This study investigated the effects of varying volume fractions of recycled aggregate (VRA, 20 %–44 %) and water-to-cement ratios (w/c, 0.4 to 0.6) on the mechanical properties, failure modes, and durability of RAC, with a focus on identifying and analyzing the 'weaker phases' and their quantity fractions changes. The results indicated that increasing the VRA improved the gradation of virgin aggregate, leading to a more complete stone-to-stone skeleton in RAC, thereby enhancing its compressive strength. However, since the skeleton had limited tensile stress transfer capacity, and increasing the VRA raised the relative quantity of ITZs (by up to 91.2 %), the splitting tensile strength decreased at 44 % VRA. In terms of durability, although increasing VRA led to a larger quantity of ITZs, the higher volume fraction of virgin aggregate exerted a more significant dilution and tortuosity effect on ion transport, resulting in reductions of 59.0 % in electrical flux and 39.8 % in sulfate diffusion coefficient as VRA increased from 20 % to 44 %. Increasing the w/c significantly reduced the microhardness of the new mortar and new ITZs, while old mortar and old ITZs remained relatively unaffected. When the w/c increased from 0.4 to 0.6, the weaker phase transitioned from being solely old ITZ to all three types of ITZs, with the microhardness of new mortar falling below that of old mortar. This led to increases in the relative quantities of the weaker ITZ phases and mortar phase, resulting in a notable decline in both mechanical performance and ion permeability. Specifically, the electrical flux of RAC at a w/c of 0.6 increased by 75.1 %–103.1 % compared to RAC at a w/c of 0.4, while the diffusion coefficient of sulfate ions was 0.90–7.64 times higher. Furthermore, the ITZ between virgin aggregate and old mortar exhibited the most severe microhardness degradation under sulfate attack and the highest sensitivity to sulfate concentration. These findings provide valuable insights into the meso-scale mechanisms governing RAC performance and offer guidance for optimizing material design to enhance the mechanical and durability properties of RAC in practical applications. © 2025 Elsevier Ltd
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Journal of Building Engineering
Year: 2025
Volume: 108
6 . 7 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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