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The use of recycled aggregate concrete (RAC) in engineering structures is a cornerstone of sustainable development within the construction industry. Nonetheless, the intricate microstructural characteristics of RAC, such as the prevalence of multiple mortars and the complex nature of the interfacial transition zones (ITZ), pose significant challenges to understanding the corrosion features of steel reinforcement, especially under chloride ion attack. Based on this, the present study investigates the corrosion behavior of rebar in RAC subjected to admixed chloride ion contamination, with a focus on the effects of different water-to-cement (w/c) ratios and varying levels of recycled aggregate replacement rate, denoted as φRA. Electrochemical methods were employed to macroscopically assess the corrosion process of the specimens. The results indicate that as the w/c ratio and φRA increase, rebar corrosion occurs earlier and the corrosion rate accelerates. Furthermore, microscopic testing methods were used to provide a detailed description of rebar corrosion behavior in RAC. The findings show that with increasing w/c ratio and φRA, the rust-filled area significantly enlarges, while the corrosion layer thickness remains relatively stable. The porosity of the surrounding concrete matrix is identified as the primary factor influencing the development of the rust filling, which suggests the potential for mitigating rust expansion cracks in RAC than conventional concrete. The impact of the microstructural characteristics of the multiple ITZ and mortar phases in RAC on rust filling behavior depends on the relative compactness of each material phase, as reflected by their pore structure features and microhardness. Although the new mortar phase serves as the main rust-filled area in RAC, accounting for 72 %-87 %, the rust filling sites provided by the interfacial transition zone should not be overlooked, due to the rust-filled preference induced by its high porosity. © 2025 Elsevier Ltd
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Construction and Building Materials
ISSN: 0950-0618
Year: 2025
Volume: 486
7 . 4 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 0
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