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Al3Ni nanowires were fabricated via the selective etching of directionally solidified Al–Ni eutectic alloys. The effects of different growth rates from 2 to 1000 μm/s on the microstructure and morphology of eutectic alloys under a temperature gradient of 10 K/cm were investigated. The mechanism of the cross-sectional morphology transformation of Al3Ni nanofibers was investigated using the dynamic undercooling degree ΔTk. Then, the morphologies of the Al3Ni nanowires at different growth rates and corrosion time were studied using the constant potential corrosion method. Increasing the growth rate increased the roundness of the section and decreased the fiber phase spacing and diameter. At a growth rate of 2 μm/s, both Al and Al3Ni exhibited kinetic undercooling (ΔTk,Al3Ni and ΔTk,Al), with values below the critical kinetic undercooling (ΔTk,Al3Nic and ΔTk,Alc). The Al3Ni fibers underwent faceted growth and developed a thin ribbon structure. At 5 μm/s, the kinetic undercooling of Al3Ni and Al exceeded ΔTk,Al3Nic and ΔTk,Alc, respectively, leading to nonfaceted growth and elliptically shaped Al3Ni fibers. With prolonged corrosion time, the length of the Al3Ni nanowires increased. © The Minerals, Metals & Materials Society and ASM International 2024.
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Metallurgical and Materials Transactions B: Process Metallurgy and Materials Processing Science
ISSN: 1073-5615
Year: 2025
Issue: 1
Volume: 56
Page: 947-957
2 . 4 0 0
JCR@2023
CAS Journal Grade:2
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ESI Highly Cited Papers on the List: 0 Unfold All
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