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author:

Cai, Zenan (Cai, Zenan.) [1] | Wu, Yuheng (Wu, Yuheng.) [2] | Chen, Hongfei (Chen, Hongfei.) [3] | Ou, Kai (Ou, Kai.) [4] | Zhang, Xuezhi (Zhang, Xuezhi.) [5] | Wang, Ya-Xiong (Wang, Ya-Xiong.) [6]

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Abstract:

The oil-free scroll air compressor is a critical component of fuel cell systems. External cooling structures can lower the discharge temperature of scroll air compressors, maintain the purity of compressed air, and facilitate isothermal compression. In this study, a multi-objective optimization design method-based water-cooled scroll plate structure is proposed for the discharge temperature reduction. A complete model of a variable cross-section scroll compressor with a water-cooled scroll plate for simulation analysis is firstly formulated. Based on network thermal resistance and response surface methods, a cooling channel thermal resistance model and a pressure loss model are developed. The water-cooled scroll plate geometry parameters and coolant mass flow rate are optimized by multi-objective genetic algorithm, while the air compressor performance has been simulated. The results show that the coolant mass flow rate has the greatest effect on the pressure loss. The overall performance of Group #3 from Pareto optimal solutions is relatively balanced, demonstrating better heat dissipation capability and lower pressure loss. The discharge temperature was reduced by 24.18 K, the pressure loss was reduced by 3.69 %, and the isentropic efficiency was increased by 10.85 %. Therefore, the proposed water-cooled scroll plate structure and its optimization method can effectively balance the performance of thermal resistance and pressure loss, which is an important way to improve the isothermal compression. © 2025 Elsevier Ltd

Keyword:

Compressed air Genetic algorithms Interpolation Multiobjective optimization Plates (structural components) Pressure vessels Religious buildings Scroll compressors Shape optimization Structural optimization Surface resistance Water cooling systems

Community:

  • [ 1 ] [Cai, Zenan]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 2 ] [Wu, Yuheng]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 3 ] [Chen, Hongfei]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 4 ] [Ou, Kai]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 5 ] [Zhang, Xuezhi]Hebei Kingston Technology Co., Ltd., Xinji; 052360, China
  • [ 6 ] [Wang, Ya-Xiong]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China

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Source :

Applied Thermal Engineering

ISSN: 1359-4311

Year: 2025

Volume: 269

6 . 1 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 5

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