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Abstract:
The oil-free scroll air compressor is a critical component of fuel cell systems. External cooling structures can lower the discharge temperature of scroll air compressors, maintain the purity of compressed air, and facilitate isothermal compression. In this study, a multi-objective optimization design method-based water-cooled scroll plate structure is proposed for the discharge temperature reduction. A complete model of a variable cross-section scroll compressor with a water-cooled scroll plate for simulation analysis is firstly formulated. Based on network thermal resistance and response surface methods, a cooling channel thermal resistance model and a pressure loss model are developed. The water-cooled scroll plate geometry parameters and coolant mass flow rate are optimized by multi-objective genetic algorithm, while the air compressor performance has been simulated. The results show that the coolant mass flow rate has the greatest effect on the pressure loss. The overall performance of Group #3 from Pareto optimal solutions is relatively balanced, demonstrating better heat dissipation capability and lower pressure loss. The discharge temperature was reduced by 24.18 K, the pressure loss was reduced by 3.69 %, and the isentropic efficiency was increased by 10.85 %. Therefore, the proposed water-cooled scroll plate structure and its optimization method can effectively balance the performance of thermal resistance and pressure loss, which is an important way to improve the isothermal compression. © 2025 Elsevier Ltd
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Applied Thermal Engineering
ISSN: 1359-4311
Year: 2025
Volume: 269
6 . 1 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 5
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