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Laser powder bed fusion (LPBF) has significant advantages in the fabrication of complex-structured duplex stainless steel (DSS). However, compared with cast samples, the duplex stainless steel prepared by LPBF has higher strength, but the elongation and corrosion resistance are significantly deteriorated, which restricts its extensive promotion and application. To achieve a balance between mechanical properties and corrosion resistance, the heat treatment was carried out at different temperatures of 950°C, 1050°C, 1150°C, and 1250°C. The influence of microstructure including phase ratio, grain size, and grain boundary features with different temperature heat treatment on the mechanical properties and corrosion resistance was investigated. The results show that the as-built samples had almost all ferrite due to the extremely fast cooling rate even if the 2205 DSS powders were used. Ferrite-austenite structure could be obtained with different heat treatment temperature, which increase LAGB and coincidence site lattice (CSL) boundaries and reduce residual stress. When the 2205 DSS prepared by LPBF was heat-treated at 1050 ℃ for 1 h, the two-phase ratio was close to 1:1 and a highest content of LAGB+ ∑3(n) CSL of 25.50 % could be obtained. The H-1050 sample demonstrated an equilibrium between mechanical properties and corrosion resistance, exhibiting a tensile strength of 778.79 MPa, a yield strength of 592.43 MPa, a corrosion current density of 1.21 μA/cm², the highest self-corrosion potential of −0.718 V, and the largest charge transfer resistance of 12.4 × 10⁴ Ω·cm². Some corrosion pits caused by ferrite corrosion can be seen and the lowest corrosion depth of H-1050 was about 7.4 μm. It's concluded that heat treatment can change the microstructure of DSS and improve its comprehensive performance. The best heat treatment temperature was found to be 1050°C. The research conducted will provide theoretical guidance for the selection of heat treatment temperature for DSS prepared by LPBF. © 2025 Elsevier Ltd
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Materials Today Communications
Year: 2025
Volume: 44
3 . 7 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 2
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