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author:

Chen, H. (Chen, H..) [1] | Wang, C. (Wang, C..) [2] | Chen, J. (Chen, J..) [3] | Xie, Y. (Xie, Y..) [4] | Sun, K. (Sun, K..) [5] | Huang, Y. (Huang, Y..) [6] | Zhu, F. (Zhu, F..) [7]

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Scopus

Abstract:

Silicon carbide (SiC) is extremely hard and brittle, posing challenges for traditional abrasive machining. This study used molecular dynamics simulations to investigate synchronous versus asynchronous force-torque effects on SiC abrasive machining. Multi-grit diamond abrasion of 4H-SiC was modeled by applying controlled sinusoidal forces and torques. Asynchronous force-torque increased material removal rates up to 2X versus synchronous conditions by promoting particle agglomeration and enabling trapped particles to contribute. However, asynchronous operation also produced higher surface roughness and subsurface cracking from greater penetration. The alternating forces generated larger stresses that may have driven more plastic deformation and brittle fracture. The study provided atomic-scale insights into force-torque effects, establishing guidelines to potentially enhance efficiency through asynchronous operation despite drawbacks. © 2024 Elsevier Ltd

Keyword:

Abrasive machining Force-torque synchronization Molecular dynamics Silicon carbide

Community:

  • [ 1 ] [Chen H.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian Province, Fuzhou, 350108, China
  • [ 2 ] [Wang C.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian Province, Fuzhou, 350108, China
  • [ 3 ] [Chen J.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian Province, Fuzhou, 350108, China
  • [ 4 ] [Xie Y.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian Province, Fuzhou, 350108, China
  • [ 5 ] [Sun K.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian Province, Fuzhou, 350108, China
  • [ 6 ] [Huang Y.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian Province, Fuzhou, 350108, China
  • [ 7 ] [Zhu F.]Institute of Microsystems, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Hubei Province, Wuhan, 430074, China

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Source :

Tribology International

ISSN: 0301-679X

Year: 2024

Volume: 192

6 . 1 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 0

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