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author:

Sun, Bin (Sun, Bin.) [1] | Mubarak, Suhail (Mubarak, Suhail.) [2] | Zhang, Guocun (Zhang, Guocun.) [3] | Peng, Kangming (Peng, Kangming.) [4] | Hu, Xueling (Hu, Xueling.) [5] | Zhang, Qia (Zhang, Qia.) [6] | Wu, Lixin (Wu, Lixin.) [7] | Wang, Jianlei (Wang, Jianlei.) [8]

Indexed by:

EI Scopus SCIE

Abstract:

Additive manufacturing of carbon-fiber-reinforced polymer (CFRP) has been widely used in many fields. However, issues such as inconsistent fiber orientation distribution and void formation during the layer stacking process have hindered the further optimization of the composite material's performance. This study aimed to address these challenges by conducting a comprehensive investigation into the influence of carbon fiber content and printing parameters on the micro-morphology, thermal properties, and mechanical properties of PA6-CF composites. Additionally, a heat treatment process was proposed to enhance the interlayer bonding and tensile properties of the printed composites in the printing direction. The experimental results demonstrate that the PA6-CF25 composite achieved the highest tensile strength of 163 MPa under optimal heat treatment conditions: 120 degrees C for 7.5 h. This corresponds to a significant tensile strength enhancement of 406% compared to the unreinforced composites, which represents the highest reported improvement in the current field of CFRP-fused deposition 3D printing. Additionally, we have innovatively developed a single-layer monofilament CF-OD model to quantitatively analyze the influence of fiber orientation distribution on the properties of the composite material. Under specific heat treatment conditions, the sample exhibits an average orientation angle mu of 0.43 and an orientation angle variance of 8.02. The peak frequency of fiber orientation closely aligns with 0 degrees, which corresponds to the printing direction. Finally, the study explored the lightweight applications of the composite material, showcasing the impressive specific energy absorption (SEA) value of 17,800 J/kg when implementing 3D-printed PA6-CF composites as fillers in automobile crash boxes.

Keyword:

crash box fiber reinforced composites fused deposition 3D printing heat treatment process honeycomb structure orientation distribution polyamide

Community:

  • [ 1 ] [Sun, Bin]Chinese Acad Sci, Fujian Inst Res Struct Matter, CAS Key Lab Design & Assembly Funct Nanostruct, Fujian Key Lab Nanomat, Fuzhou 350002, Peoples R China
  • [ 2 ] [Peng, Kangming]Chinese Acad Sci, Fujian Inst Res Struct Matter, CAS Key Lab Design & Assembly Funct Nanostruct, Fujian Key Lab Nanomat, Fuzhou 350002, Peoples R China
  • [ 3 ] [Hu, Xueling]Chinese Acad Sci, Fujian Inst Res Struct Matter, CAS Key Lab Design & Assembly Funct Nanostruct, Fujian Key Lab Nanomat, Fuzhou 350002, Peoples R China
  • [ 4 ] [Wu, Lixin]Chinese Acad Sci, Fujian Inst Res Struct Matter, CAS Key Lab Design & Assembly Funct Nanostruct, Fujian Key Lab Nanomat, Fuzhou 350002, Peoples R China
  • [ 5 ] [Wang, Jianlei]Chinese Acad Sci, Fujian Inst Res Struct Matter, CAS Key Lab Design & Assembly Funct Nanostruct, Fujian Key Lab Nanomat, Fuzhou 350002, Peoples R China
  • [ 6 ] [Sun, Bin]Univ Chinese Acad Sci, Beijing 100049, Peoples R China
  • [ 7 ] [Wu, Lixin]Univ Chinese Acad Sci, Beijing 100049, Peoples R China
  • [ 8 ] [Wang, Jianlei]Univ Chinese Acad Sci, Beijing 100049, Peoples R China
  • [ 9 ] [Sun, Bin]CAS Haixi Ind Technol Innovat Ctr Beilun, Ningbo 315830, Peoples R China
  • [ 10 ] [Wang, Jianlei]CAS Haixi Ind Technol Innovat Ctr Beilun, Ningbo 315830, Peoples R China
  • [ 11 ] [Mubarak, Suhail]Zhejiang Univ, Ctr X Mech, State Key Lab Fluid Power & Mechatron Syst, Dept Engn Mech,Key Lab Soft Machines & Smart Devic, Hangzhou 310027, Peoples R China
  • [ 12 ] [Zhang, Guocun]Dalian Univ Technol, Sch Automot Engn, Dalian 116024, Peoples R China
  • [ 13 ] [Peng, Kangming]Fujian Normal Univ, Coll Chem & Mat Sci, Fuzhou 350007, Peoples R China
  • [ 14 ] [Hu, Xueling]Fuzhou Univ, Coll Chem, Fuzhou 350116, Peoples R China
  • [ 15 ] [Zhang, Qia]Chunhui Technol Grp Co Ltd, Fuzhou 350019, Peoples R China

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Source :

POLYMERS

ISSN: 2073-4360

Year: 2023

Issue: 18

Volume: 15

4 . 7

JCR@2023

4 . 7 0 0

JCR@2023

JCR Journal Grade:1

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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