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Coal fly ash has been considered as a potential resource for alumina production by Bayer process. However, the implementation is always limited by low alumina-silica mass ratio (A/S) of coal fly ash. Previously, we reported an approach to realize the desilication of coal fly ash and the A/S could reach 5.34. However, this A/S was still not high enough for Bayer process. Following the previous study, herein we systematically optimize the desilication conditions to further improve the A/S, and also evaluate the applicability of desilication residue for Bayer alumina production. First, the digestion properties of amorphous silicon dioxide and gamma-alumina in the two-stage roasted calcines are analyzed by thermodynamic calculation. The results indicate that their alkali-digestion properties become remarkably different at relatively high temperature, thus amorphous silicon dioxide could be digested while gamma-alumina is preserved in the residue by controlling the pH and digestion temperature. The desilication ratio and the A/S ratio could reach 82.27% and 7.46 at the optimal conditions of 116 g/L Na2O, 95 degrees C, 15 min digestion time and 1/10 solid-to-liquid ratio. The obtained desilication residue becomes acceptable and economical high grade raw material for Bayer process, which is confirmed by the production of standard alumina (AO-2, China). This research could provide an alternative economic process for recycling alumina from high-alumina coal fly ash.
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FUEL
ISSN: 0016-2361
Year: 2021
Volume: 310
8 . 0 3 5
JCR@2021
6 . 7 0 0
JCR@2023
ESI Discipline: ENGINEERING;
ESI HC Threshold:105
JCR Journal Grade:1
CAS Journal Grade:2
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