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author:

Meng, Xinxin (Meng, Xinxin.) [1] | Lin, Youxi (Lin, Youxi.) [2] | Mi, Shaowei (Mi, Shaowei.) [3]

Indexed by:

EI

Abstract:

Tool wear is a major cause of accelerated tool failure during the milling of aluminum alloy. The periodically cutting force directly affect the cutting heat and tool wear due to the intermittent cutting characteristics of the milling process. The focus of this paper is to analyze the influence of the variation of cutting force on tool wear behavior. The change law of cutting force by cutting parameters was analyzed firstly. Secondly, the variation of the wear land width (VB) of tool flank face by the milling length was analyzed. Thirdly, the wear morphology and the energy dispersive spec-trometer (EDS) results of tool rake face and flank face in different cutting parameters were observed by tungsten filament scanning electron microscope. Finally, considering the cutting force effect, the tool wear mechanism during high-speed milling of Aluminum-Alloy Die Castings 12 (ADC12, 12 means aluminum number 12) was analyzed. The cutting force in tangential direction is predominant during high-speed milling aluminum alloy, which decreases gradually with the increase of cutting speed but increases gradually with the feed rising. The adhesion-oxidation wear was main wear mechanism of tool rake face during high-speed milling. While adhesive wear was the main wear mechanism of the tool flank face during high-speed milling. It is found that the formation of adhesive wear is the process from particle adhesion to melting until the formation of adhesive layer, which related to the change of cutting force. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

Keyword:

Adhesion Adhesives Aluminum alloys Cutting Cutting tools Die castings Milling (machining) Scanning electron microscopy Speed Tribology Tungsten metallography Turning Wear of materials

Community:

  • [ 1 ] [Meng, Xinxin]School of Mechanical Engineering and Automation, Fuzhou University, Wulongjiangbei Avenue Road 2 of Fuzhou University City, Fuzhou; 350108, China
  • [ 2 ] [Lin, Youxi]School of Mechanical Engineering and Automation, Fuzhou University, Wulongjiangbei Avenue Road 2 of Fuzhou University City, Fuzhou; 350108, China
  • [ 3 ] [Mi, Shaowei]School of Mechanical Engineering and Automation, Fuzhou University, Wulongjiangbei Avenue Road 2 of Fuzhou University City, Fuzhou; 350108, China

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Source :

Materials

Year: 2021

Issue: 5

Volume: 14

Page: 1-19

3 . 7 4 8

JCR@2021

3 . 1 0 0

JCR@2023

ESI HC Threshold:142

JCR Journal Grade:1

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 16

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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