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Cr3C2-NiCr composite coatings were fabricated by atmospheric plasma spraying technology. Oxidation and molten salt (Na2SO4+25wt%NaCl)corrosion tests of the coating were conducted at 800 ℃ for 1 h. Phase compositions and microstructure of the surface and cross-section of the coating after oxidation/corrosion tests were analysed by using X-ray diffraction(XRD) technique and scanning electron microscopy(SEM) equipped with an energy dispersive spectrometer(EDX). The oxidation and corrosion failure mechanisms of the Cr3C2-NiCr coating were explored. The results show that the as-sprayed coating presents lamellar structure without visible phase decomposition during spraying process. The coating exhibits excellent oxidation resistance at 800 ℃, which are attributed to the formation of continuous and dense Cr2O3 layers on the surfaces and the splat boundaries. Oxides on the surfaces and splat boundaries are attacked by chlorine under corrosion condition, and chlorine is able to diffused through the coating along splat boundaries. Corrosion is extremely severe in oxidizing conditions because of active oxidation, which can lead to great degradation of the coating. © 2016, Editorial Office of "Jinshu Rechuli". All right reserved.
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Heat Treatment of Metals
ISSN: 0254-6051
CN: 11-1860/TG
Year: 2016
Issue: 9
Volume: 41
Page: 32-37
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JCR@2006
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