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To study the factors influencing the surface quality of 5052 aluminum alloy thin sheet workpiece formed by numerical control incremental forming, the cone frustum piece with forming angle of 60° and 45°, and the square cone piece with forming angle of 45° were prepared, respectively. The surface of the sample was observed by a metallographic microscope firstly, and then was measured quantitatively by using three-dimensional surface profiler. The measurement data was pretreated based on wavelet analysis, and the roughness components of the sample surface were extracted. The factors affecting surface quality were analyzed by power spectrum and three dimensional surface characteristic parameters. It is found that due to the impact of rolling and dragging of the forming tools, the abrasive wear and scratches on the surface of the incremental forming parts are quite serious. The forming angle is an important factor affecting the surface quality of the workpiece, and the surface roughness increases with the decrease of the forming angle. The geometrical shape has no significant effect on the surface roughness of the workpiece. The three dimensional characteristic parameters of surface and power spectrum can be used to characterize the surface quality of incremental formed workpiece. © 2018, Editorial Board of Journal of Plasticity Engineering. All right reserved.
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Journal of Plasticity Engineering
ISSN: 1007-2012
CN: 11-3449/TG
Year: 2018
Issue: 6
Volume: 25
Page: 34-40
Cited Count:
WoS CC Cited Count: 0
SCOPUS Cited Count: 1
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 1